Introduction
It can carry out washing pulp filling, carbonated juice filling and capping in one machine. It is very convenient to change diverse sizes of bottles by means of advanced bottle neck clamping & bottle suspending technology. Advanced programmable PLC is equipped to control the main machine. Working speed can be adjusted by frequency conversion device. Main electronic components are all from famous international enterprises, such as OMRON, Mitsubishi.
Bottle washing machine
Bottles are bellowed into bottle shifting wheel by air conveyor, and when the flushing clamp reaches the position of bottle neck, the jaw will hold the bottleneck. Under the guide of leading rail, the bottle will be overturned to 180°into an up-right position, and then transmitted into filling position by secondary bottle shifting wheel.
Bottle filling machine
The Filling Part is mainly composed of the filling valve, the switch valve and filling transmission components. The finish-washed bottle is conveyed to filling position by the bottle shifting wheel. At the same time, the valve-opening mechanism will open the filling valves, which with bottle on it, to fill gas in it and then the machine begin to fill liquid. When the liquid level reaches the ration tube, it will stop filling. After closing the valve and finishing exhausting, the neck holding planet of the filling device will clamp the bottle and move down into the capping shifting wheel.
Bottle capping machine
The capping part is composed of 3 sets of screw head, capping transmission part, cap unscrambler, under cover tube and sleeving cover part. Filled-finish bottle will be conveyed to the capping position by the bottle shifting wheel. When the bottle passes the sleeving cover device, the bottle mouth can hung on the cap on the cap output part. And the cap from the sleeving cover will be sleeved on the bottle mouth, and then be planished by the tongue depressor. The cap screw head, which the torque has been adjusted on it, descends when it moves on the same straight line with the bottle, and the triplet cap ring gear will be sleeved on the bottle cap and move down.
Technical Parameter
| Model | DCGF24-24-8 | DCGF32-32-8 | DCGF40-40-40 |
| Heads of washing, filling, sealing | 24-24-8 | 32-32-8 | 40-40-10 |
| Production capacity(bottle/hour) | 8000-12000 | 12000-15000 | 16000-18000 |
| Suitable bottle height(mm) | H=170-320,D=50-100(330-1500ml) |
| Spraying pressure | 0.25-0.3MPa |
| Total Power(kw) | 3+0.45+0.25 | 5.5 | 7.5 |
| Overall dimension(L×W×H)(mm) | 3100×2100 *2650 | 3800×2800*2650 | 4000×3300*3400 |
| Weight(kg) | 4650 | 6800 | 8500 |
Service
1.Installation
After equipments reached the workshop of customer, place the equipments according to plane layout we offered. We will arrange seasoned technician for equipments installation, debug and test production at the same time make the equipments reach the rated producing capacity of the line. Time for installation and debug is 15-25 days.
2.Training
Our company offer technology training to customer. The content of training is structure and maintenance of equipments, control and operation of equipments. Training is in the workshop of customer. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.
3.Quality Guarantee
We promise that our goods are all new and not used. They’re made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.
